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With the advent of custom parts, no radar level gauge can be maintained and repaired

Time: August 20, 2019 14:29:51 source: Author:
At meiante instrument, there is no dead end project. Dteenergy Monroe power plant is pleased to find this in the face of replacing 30 radar level gauge assemblies in the near future. With the help and innovation of the Macomb group, DTE has saved more than $2000 per radar level gauge component - more than $60000 if all 30 radars were replaced.
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Identify the problem
Shirl yoas, buyer of Monroe plant, and edczupich of dtemonroe's electrical plant, are concerned about the function of the plant's 15 hellan self-cleaning filters. These filters are designed to prevent debris from entering the plant water for general water applications. The filter assembly has two automatic discharge valves and an electric actuator on a two inch full bore stainless steel ball valve. When powered on, these radar level gauges open and allow the dirty water to drain through the waste liquid pipe.
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The radar system often fails in addition to its 30 function. They want to replace the radar level gauge with new components, but they don't want to replace the electric actuators for each unit.
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Chuck Raymond, the national sales manager of mayante instruments, was asked to evaluate the replacement of the radar level gauge. Chuck quickly determined which radar level gauge would meet the purpose of DTE. However, the connection from the radar level gauge to the actuator is a problem; the connection to the right coupling does not exist at all.
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Nothing is impossible
Fortunately, for DTE, mayante instruments does not believe in impossible projects. The company's experienced representatives know they don't have to restrict themselves to offering existing products to customers. Instead, they can choose to work directly with manufacturers to design customized solutions when necessary.
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"We use the existing connecting rod as a template to make sure we have the right size to hold its actuator," explains chuck. "I was able to deliver the components to our local linkage suite vendors who provided us with the right connection so that we could Radar level gauge Connect to the customer's existing actuator. "
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From diagnosis to installation, the process took only a few weeks.
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The original hellan filter assembly retailed for $2400 per unit. The Macomb Group offers custom valve components for only $375. Each of the 30 components saves $2025, which means DTE can save up to $60750 in radar level meter replacement projects. This figure is conservative: these significant savings do not take into account the labor costs that may have to disconnect existing electric actuators and re connect new ones, which will cost more.